Yanmar 3YM30 Heat Exchanger

FullCircle

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Following other posts here, I can confirm that Yanmar today exchanged my Heat Exchanger for a newer design with a different fin density.
The engine numbers affected are all those up to approx number 3500, mine was 3179.

No real fuss or argument, except they had their Yanmar dealer (excellent and courteous service, a credit to themselves, take a bow French Marine) change the coolant and clean the heat exchanger first, which in my case did not work.

I first encountered the issue this year, when chasing Magna Carter to get some good photos, at 3650, full revs for about 10 minutes. We drew abreast and suddenly the overheat alarm went off. Normal English day, probably 20 degrees ambient.
After the change of coolant, I encountered the issue again mid channel, but in 30 degrees ambient.


I just don't understand why Yanmar took the risk of this design miscalculation getting out of the bag and affecting their reputation. In the long run, it would have been cheaper to recall the affected units, and offer to do the work, no fuss.

However, at least they put up no resistance at my first insistence of changing it. I now expect the unit to gallantly perform as it usually does for many years to come.

I am very satisfied with the engine generally, in performance, economy, ease of use and noise/vibration characteristics.
 
I think it's up to about engine no. 5500 that has the problem. Very early 3YM30s apparently also need the water pump changed. Mine was done in June, again they did the flush first, which made no difference whatsoever. They were certainly short of stock of the replacement heat exchanger cores in June: I had to wait for the parts - perhaps there still is a shortage and that's why they were persisting with the flush first for you, which they know doesn't work.

I generally like Yanmars, but am not impressed by the fact that Yanmar have known all about this for at least 12 months (first cases in USA in 2005 with warmer water) and as of June still had not told their dealers/agents. After researching the problem I had to tell the local Yanmar agent about it.
 
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