Using an in-line thermostat (on 1 inch hose) to keep the calorifier up to temp

cygnusv

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www.best-camping-stoves.com
Thought I'd post here to save time because I'm certain someone here has solved this problem. I'll do the searches if I'm wrong.

Our old engine, 1950 vintage, does not have a thermostat or a 'housing' to fit one like on modern engines. Engine temperature is controlled by the heat exchanger and Jabsco (indirect) raw water pump. This keeps everything happy at between 140 - 180 (max) degrees fahrenheit. However, when we leave our mooring, water circulates through the calorifier coil back to the engine and the heat is lost until the engine temperature replaces the heat. If we idle for any time the engine temperature reduces, and again drags heat from the calorifier.

The feed and return pipes to/from the calorifier / heat exchanger are 1 inch (25mm I.D.)

My idea of a neat solution would be.... A couple of inches from where the heated engine water leaves the cylinder block I've fitted a 'tee'. The straight through part of the 'tee' is a direct line of hot water from the engine to the heat exchanger. The vertical 'stick' of the 'T' takes water to the calorifier. Water is drawn down the 'stick' because I've plumbed the return (from the calorifier) to be pulled by the engine's closed system circulating pump. I'd like to find a hose fitting that is 1 inch 'in' and 1 inch 'out', basically a straight connector with a thermostat in the middle.

This could work if fitted in the hose to the calorifier, by preventing circulation from a cold engine (This would however, require a quite low temperature thermostat as the average engine operating temperature is only 150 - 160 degrees F or 60 -65 degrees celsius and I'm not sure that they are available at these low temps.). Alternatively, if I place the thermostat into the output from the engine, before the 'tee' to the calorifier, this would increase and 'level out' the engine operating temperature possibly making the engine more efficient as well as giving hotter water in the calorifier.

So. I'm looking for a 'straight through' 1 inch (internal diameter) radiator type hose, with a (replaceable) (standard) thermostat in the middle.

If I can find such a beast, I can experiment with where I place it for best effect.

Any thoughts? :confused:
 
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Webasto do thermostats just as you describe to solve the problem you describe when incorporating engine heat in the heating and boiler circuit, I will have a look and see what is available.

Edit to say: Just looked them up and am embarrassed to mention the price so ignore this.
 
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Can I suggest a bit of a back-to-front way of doing it if the thermostat option proves impossible? The automatic choke on an air-cooled VW works on a timer, of sorts, it's actually a heating wire that uncoils a bi-metallic strip connected to the butterfly. However, for your system, maybe a simple electronic timer operating a solenoid on a ball valve would open the supply to the calorifier once the engine was hot.
 
Thermostat! why didn't I think of that before dabbling with non-return valves and finally disconnecting altogether... (we didn't discontinue the gas water heater when we got the calorifier so still have hot water)
Lakey's (excuse the apostrophe) Orcamarine solution would appear to be the perros cohones and even looks as if it could be made from bits I have in the shed.
Thankyou people for clearing my mental block.
 

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