Simrad autopilot - clutch permanently engaged

andyp

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Advice please,

My 40ft yacht has a Simrad Robertson Autopilot setup with a J300X central unit controlled by an AP20 at the wheel and a linear drive unit linked to the rudder quadrant.

All was fine for a year, but this season the clutch has permanently engaged as soon as the J300X is powered up from the AP20. The steering wheel then locks, even though the AP20 may be in Standby and manual control of steering can only be achieved by powering the J300X off using the AP20 or tripping the circuit breaker.

On investigating, I measured a permanent 12V on the Clutch Bypass connections, this then feeds via a simple car relay to the linear drive unit. I have temporarily fitted a Maplin/Velleman wireless remote control relay between the J300X and the car relay which interrupts this permanent 12V signal and allows me to steer manually when needed.

Does anybody know the likely cause of the permanent 12V on the J300X Clutch Bypass connections? Will it be an easy one to find - blown capacitor or track shorted out? Would a swap of EPROM chip from another J300X cure this fault? Or will my temporary fix become the permanent fix until I can afford a complete new autopilot system? I am loathe to replace as it handles the steering, including wind vane steering very well.
 
For anybody interested...

With help from a US-based tech support guy, I have traced the fault to a leaky surface-mount capacitor on the power board. This was permanently switching the clutch control MOSFET on.

For less than £2 a pop, Farnell UK supplied some new capacitors overnight and on initial testing it looks like I have a working autopilot again.

I will post more details, with pictures and appropriate praise/contact details for my technical support guru later.
 
Hi, I have the same exact problem with the clutch getting constant power and all the same u it’s as you. Could you please let me know exactly what you changed and the parts capacitors etc ... much appreciated

Advice please,

My 40ft yacht has a Simrad Robertson Autopilot setup with a J300X central unit controlled by an AP20 at the wheel and a linear drive unit linked to the rudder quadrant.

All was fine for a year, but this season the clutch has permanently engaged as soon as the J300X is powered up from the AP20. The steering wheel then locks, even though the AP20 may be in Standby and manual control of steering can only be achieved by powering the J300X off using the AP20 or tripping the circuit breaker.

On investigating, I measured a permanent 12V on the Clutch Bypass connections, this then feeds via a simple car relay to the linear drive unit. I have temporarily fitted a Maplin/Velleman wireless remote control relay between the J300X and the car relay which interrupts this permanent 12V signal and allows me to steer manually when needed.

Does anybody know the likely cause of the permanent 12V on the J300X Clutch Bypass connections? Will it be an easy one to find - blown capacitor or track shorted out? Would a swap of EPROM chip from another J300X cure this fault? Or will my temporary fix become the permanent fix until I can afford a complete new autopilot system? I am loathe to replace as it handles the steering, including wind vane steering very well.
 
Hi Michael,

It was a 1micro Farad surface mount device. I bought some from a major component supplier in UK for less than GBP each.

C400 in the attached diagram.

J300X C400_Page_05.jpg
 
Hi All,

I have the same problem with my AC42. I guess the reason could be the same. Does anybody have the schematic of the AC42?

Thanks
 
For anybody interested...

With help from a US-based tech support guy, I have traced the fault to a leaky surface-mount capacitor on the power board. This was permanently switching the clutch control MOSFET on.

For less than £2 a pop, Farnell UK supplied some new capacitors overnight and on initial testing it looks like I have a working autopilot again.

I will post more details, with pictures and appropriate praise/contact details for my technical support guru later.
Well done - proper PBO stuff.
 
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