replacing windows (still!)

Ardenfour

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7 Feb 2004
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Port Bannatyne
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I know, I know...

Had a piece of 6mm polycarb delivered today, for my curved front window. I'd left a window-sized piece of acrylic bent to the required curve overnight, and in the morning it had become 2 pieces. I read polycarbonate was easier to bend. Anyway this poly bit cost £6, and I've cut it to shape and it's in the frame. Easy enough to bend to shape. The old window sat in a U - shaped rubber seal in the alloy window slot, the old seal has disintegrated. So, should I use a rubber seal (I'm thinking bicycle inner tube round the glass, then into the frame, or else some kind of sealant, (or both?) nothing too tenacious, I may want to remove the glazing in future?
The new pane has a fair bit of springiness (it's flat) so the edge doesn't sit centrally in the frame and would need small spacers (eg matchsticks?) inserted to centralise it and allow a reasonable thickness of sealant.
I plan to attach the frame to the boat with either hatch tape or butyl tape.
 
Try cutting any half decent seal you have left into one cm lengths and spacing them out round the pane then a nice masked bead of silicone round both sides,remeber to get the masking tape off quick or it tears the sealant leaving it rough.
Automotive panel wipe is good for cleaning up any mess.
 
One down, four to go - front window now fitted. Split bicycle inner tube stretched around the pane, filled the frame groove with silicon and clamped the two halves together. Messiest job ever, but when the silicon set I ran a blade around the frame and the whole lot peeled off with the protective film. Nice clean surface! I used neoprene draught excluder tape between the frame and grp. Tried a hose on it full blast and no leaks.
 
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