Protecting new marine ply in cockpit seat

dulcibella

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26 Jun 2003
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Portsmouth, UK
blog.mailasail.com
My boat has a thwart seat across the aft end of the cockpit that can be unbolted to provide access to the open space underneath (where the life-raft is stored). This thwart has a core of 15mm plywood onto which are glued and screwed a top made of caulked teak strips and teak side-strips. The two ends of the thwart rest on ledges.

When I bought the boat there was some sign of rot at the ends of the teak, clearly due to water that collected between the support ledges and the thwart. Over some years this has got slowly worse. I have removed the entire plywood core and cleaned it up before fitting a new core made from good-quality marine ply. I can see several ways in which I can prevent the ends of the thwart from sitting in water, but should also like to do all I can to protect the ply. What would be the best treatment for the cut edges of the ply before fitting it (and indeed for the other surfaces too)?
 
I would glue solid hard wood all around the edge of the 15 mm ply and if the end grain of the teak is also exposed I would include the end of the teak in the solid wood edging.
 
Too late now, but I would have used hardwood. I have used Iroko for rudder blades. It has strong beam strength and is easy to work.

Other than that I agree with TQA edges need epoxying. The whole lot yes, but the the edges are essential.
 
This is how I protected the edges of my hatch garage using Iroko

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