I need a l-o-n-g dowel...

Does it need to be wood? If not, perhaps think of some other materials and applications that might use that material.

Good luck.
 
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Can you tell us what it's for?

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Sure - it's for finishing off the joint where my deck meets the side of the boat. Deck is 6mm thick sitting above and just inboard from the rubrail, a 12mm dowel will sit in that notch nicely, leaving 6mm above the deck, which is just enough to create an lip to stop feet slipping off the deck. Sort of a toe-rail, but not really a toe rail.

This rail runs from bow to transom.
 
There's a discount timber/kitchen store on the A27 near the turn off to Port Solent - I don't remember the name. They stock hardwood broom handles at just over £1 each. They're high quality timber and most of them are as straight as a die! Obviously not as long as you need but can be set end to end. I too was looking for dowel and they're perfect or what I want /forums/images/graemlins/ooo.gif
 
I would consider putting separate pieces of "square" section suitable to the different areas along the edge and when the outer edges are planed it would look like a single piece. I am guessing that it is not carrying any structural loads.

If you could run a shaped router bit along the installed "square" timber it should be possible to get a very even finish with little effort. The router bits with ball-races that limit the damage they do work very well.

If there is a large gap under the dowel I think it will be difficult to glue it in place - unless you use a lot of epoxy to fill the space, for example.
 
Just an update...

I found "hardwood" dowels, 2.4m long, that work for me. 15mm turned out best, and decided not to go for long strips, leaving gaps where the cleats are going...

I have no idea what the wood is, but it's light (in weight and colour), straight grained and flexible! Got it from Champions.

Epoxy glued and filleted to the boat:

DSC_1430_BowToeRail.jpg


DSC_1432_StbToeRail.jpg



Regards,

Wobb.
 
You can get any section made to order by a timber merchant who has a spindle moulder. If you can't track one down locally, try Barnes Branch of High Wycombe who did a good job of making teak and oak mouldings for my last project.
 
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