hatchway riding lower

jcpa

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15 Sep 2009
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The hatch over my companionway now rides lower than it did, and catches on the top of the companionway doors.

The reason is that the hatch lid slides on its monocoque fibreglass runner within a gelcoated groove in the cabin roof; the gelcoat on the roof (and presumably the hatch lid) appears to have worn away, beautifully smoothly, down in places to the underlying grp.

Can I simply apply new layers of gelcoat? If so, what preparation is needed on the very smooth surfaces? Or could I build up a paint layer (e.g. locker paint)? Alternatively, I have heard of bonding a sail batten into the groove to give a better sliding surface, but I fear this will raise the hatch too much, and it won’t then fit under the garage.

In either case, quite a bit of disassembly is necessary – removing the garage, and then the retaining strips over the hatch ‘runners’. The garage is currently off (for another reason), but not the retaining strips – thus, although I can easily see worn gelcoat in the grooves, I cannot yet see what the bearing surfaces of the runners are like - I just assume they are worn like the grooves!

Any advice would be gratefully received.
 
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Kindred Spirit had a GRP hatch sliding on varnished wood. This didn't seem right to me, though there wasn't really any obvious damage, so I made up some brass rails for it to run on. The guy at Metal Supermarket sheared me off a strip of brass from the edge of a big sheet, for £5 cash that probably didn't go into the till.

Pete
 
Thanks

I've sent an email question about those HDPE strips - probably not a thick as sail battens, so hatch should still fit under garage. They are said to be 45cm long, so I'd need to fit two in along the groove.

Cheers

John
 
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Presumably the wear is not massive, you could try Mylar sheet strips glued to one or both surfaces. Dinghy chandlers usually have it for centreboard slot casket.
 
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