Electrics revision, switching, etc.; solar top-up regime

awyatybw

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Good afternoon,

I had been contemplating posting the details of my proposed new electrical layout and switching for my Victoria 34 for some time. The recent posts on paralleling, cabling etc. have prompted me to do so at last.

The following diagram is a simplified version showing just the main points. The system also incorporates a smart alternator regulator (a rather old Sterling one) sensed from the domestic bank, and a digital battery monitor.

Tadorna%20electrics%20overview.jpg


I plan to make this diagram available somewhere close to the main switch panel, along with the following legend.

electrics%20legend.jpg


The three isolator switches are all of the removable-key kind and, under normal operation, there will be no key in the "Parallel" switch.

Before coming up with this plan I read up on the subject all over the place, in both published works and stuff available on the web (including this forum, may the gods help me). My main conclusion is that there are about as many ways of doing this kind of thing as there are boats. Just about everybody's "standard" or "best practice" plan is different. I settled on the arrangement above after considering how we sail, what the particular failure cases are that I am most concerned with, and having something that is actually pretty simple with short wiring runs etc.

I would appreciate any practical criticism of this plan before I spend a week in freezing February putting it into effect.

Solar Top-up
For various reasons, it looks like I will end up with Trojan deep cycle batteries for the domestic bank. Two 130AHr jobs. Something cheaper would have been my first choice but I have been unable to find anything else suitable (with the required/desired capacity) that will fit in the battery box (BCI group size 30H/31). I would be pleased to hear other suggestions.

The main trouble with the selected batteries is their high self-discharge rate (13%/month) which, when coupled with the unfortunate fact that the boat often gets left unattended for extended periods, means that I really need some sort of trickle-charge to keep the expensive beasts up to scratch. Solar power seems the obvious choice but it is essential that it is well regulated, including temperature compensation. I could go for a cheap and simple regulator, like the Morningstar Sunguard which has a constant-voltage (14.1V) PWM characteristic but I am concerned that the rate of water use may be too high at this voltage. The more expensive Morningstar ProStar 15 supports separate regulation (14.4V) and float (13.7V) set-points (and even has an equalization cycle) and was much more favoured by the very helpful support person at Morningstar but it seems rather over the top.

I have concluded that a 20Wp solar panel, assuming 10-20% of summer efficiency during the U.K. winter should be sufficient (the batteries have a recharge efficiency 89%) but a recent post here suggest that solar was pretty much useless during UK winter months.

I would appreciate any practical experience that others may be willing to share about this topic.

Alan.
 
I did the same as you in terms of researching the possibilities of electrical layouts, and I came up with almost exactly the same setup.

Its working very well for me so far and is a great improvement over the 1-2-both system I had previously. The only thing I dont quite get is the fuse between the alternator and the diode, how could it ever blow?

I was also going to go for the solar topup, but I'm going to see how I go next season first.
 
Don't know your battery box size, but I have 2 X 130 Ah batteries as specified for trucks with tail lift gear. They will start a 6 litre truckengine after a deep discharge, and will start my 0.8 lit engine after a night at anchor no problems.

I have 2 X 30W solar panels, laid flat in the cockpit and getting a bit grubby over winter. They cancel out the self discharge no problems (direct connection, built in diode for reverse protection). The batteries get no additional charge and are fine come the spring.

During the summer, aimed at the sun, they kept up with the modest requirements of my wife and child when I went home and left them aboard for a week.
 
Hello Alan the design I think is fine. I can't comment on how good solar panels will be in a UK winter, My own experience on a tiny boat is that a small panel will do what I need as the only charging source but that is in Oz summer.
I would recommend against using a solar regulator. 260AH of battery can easily dissipate 5 amps or more in worst case scenario of long sunny day, fullay charged batteries, without boiling or being damaged. Yet I would think that a 5amp panel about 100 watts would be all you can conveniently find room for. Possibly smaller in practice.

The trick is to open up the solar panel connection box and with a bit of luck you will find the reverse current stopping diode mounted there.
Get another diode similar to the one in the panel box and mount also in the box in the same direction as the original. Then take the 2 +ve wires to each battery bank. This in effect duplicates the splitter (isolation) diodes you already have for the alternator.
If you can't find the diode of the panel then buy 2 medium current schotky diodes from RS or Maplins. They need to be rated at 5 amps. Mount these near the batteries. The diodes have an arrow type sybol on them. The tail ends of 2 diodes go together then to the solar panel the head pointy end goes to the 2 batteries +. If you are a scrounger and clever you can find these diodes in an old computer poower supply.
The solar panels develope around 18 to 20 volts so any small vollt drop in the dides does not matterand you will eaqual share charge to both batteries. Incidently if the diodes are mounted near the battery terminal then you don't need fuses for the solar connection because the didode will block any current resulting from a short circuit in the wiring of the panels. The current generated by the panels will not cause any fire in the wiring if shorted. However if you mount the diodes near the panel you need fuses near the battery as any wiring short will cause the battery current to melt the sloar panel wiring. (instant fire) regards olewill
 
Andy,

Battery box size is 355 x 355 x 280h (14" x 14" x 11"). Hold-down arrangements and requirements for cable & terminal handling limit usable hight a little and the 248h (9.75") of the BCI group 30H/31 seems ideal, although something a bit taller could be accomodated.

Alan.
 
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